Imagine missing a small valve misalignment in your plant design—and discovering it only after a costly incident. This is precisely why HAZOP, or Hazard and Operability Study, remains one of the most widely recognized safety tools in industries today.
What is HAZOP?
Originating from the UK chemical industry in the 1960s, HAZOP is a structured technique to systematically examine processes to identify potential hazards and operability issues. A 2023 report by the Center for Chemical Process Safety (CCPS) confirms that plants implementing regular HAZOP reviews see significantly fewer incidents and lower downtime costs.
At xSeriCon, we facilitate HAZOP sessions for diverse industries worldwide, focusing on:
- Systematic Node Analysis
Reviewing each process section for deviations like “high temperature,” “low flow,” or “reverse flow.” - Identification of Consequences
Understanding the potential impact of each deviation. - Assessment of Safeguards
Evaluating if current protective systems are adequate. - Actionable Recommendations
Proposing practical solutions for risk reduction.
But HAZOP isn’t just a one-time exercise—it’s a living part of your operational safety culture. As processes evolve, regular HAZOP reviews ensure your safety measures remain effective.
Our team has led countless HAZOP studies globally, with industries ranging from oil & gas to semiconductor manufacturing.